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Static test rig. I constructed this cheap and cheerful test rig on
our balcony. The center spar of the kite was tied to a rope hung from one
of the roof joists. The RCX was slung fore-and-aft on the loops of the kite's
bridle. The tiller lines were connected, via the kite's center bridle lines,
to the outside wing spars.
You can see that the front portion of the bridle loops has been led forward,
over the top of the sail, and taped to the nose of the kite; the rest of the
loop hangs free to the rear spreader. The bridle loops were taped this way
to get the RCX hanging in about the right position to maintain stable flight.
The kite was made by Tori Tako (a Hawk II, I think). If you're a kite person,
you will notice that the front spreader bar was been removed and taped between
the two sections of the rear spreader to try and increase the sail area and
flatten the wing profile. This modification flattened out the two 'scoops' in
the sail profile of the Tako as it is usually set up. The flattening of the sail
had two effects: a) improved gliding performance of the kite; b) decreased the
kite's stability (made it easier for RCX to initiate turns, but also made the
assembly more sensitive to gusts of wind). The inner standoff whiskers were
taped to the rear spreader, again to try and keep the wing profile as flat as
possible.
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The harness. Again, you can see the fore-and-aft orientation of the
bridle loops supporting the RCX. Lateral movement of the RCX is controlled
by the tiller line -- the two loops in the tiller line are tied to the center
bridle lines of the kite with a lark's-head knot. This combination of fixed
fore-and-aft suspension with the movable lateral lines connected to the cam
made it possible for the RCX to shift its weight smoothly when the cam was
turned by the micromotor. The micromotor has plenty of power for performing
this operation, and the fact that the motor's turning speed is (relatively)
slow probably helped to stop the kite stalling as the weight shifted to
initiate the spiral phase of the flight.
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Attachment of the RCX to the harness. Here you can see the small
black rubber bands on the ends of the 1x16 Technic beams. These rubber
bands clamp the bridle loops between the inside face of the Technic beam and
the triple-length Technic peg. For the first couple of test flights I tied
small loops in the main bridle loop; the small loops slid onto the ends of
the 1x16 Technic beams and were prevented from slipping off by clicking in
the triple-length Technic pegs. However, the knotted-loop-and-peg system was
very difficult to adjust (I was going nuts tying and untying knots to
reposition the RCX). The rubber band system, OTOH, permits rapid and accurate
repositioning.
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